OEE and downtime reasons by shift, with PLC, HMI and CNC data collected automatically and integrated with your ERP, no manual production logging.
The plant collects data but uses less than half of it; older machines don't talk to the ERP, and OEE is still calculated by hand at the end of the month.
Data is collected from PLCs, HMIs and CNCs over OPC UA, MQTT or the logs the machine already writes, with retrofit sensors on older machines (installed by a partner integrator); OEE, downtime and reasons are calculated in code; data is integrated with the ERP; and a dashboard shows each shift. The collection engine is our PLC and HMI data collector product; this service covers the whole line, from the survey to the dashboard and the ERP integration.
We map machines, controllers and the plant network, and the cheapest way to read each one.
A gateway reads PLCs, HMIs and CNCs, or retrofit sensors on older machines.
Availability, performance, quality and downtime reasons are calculated and validated.
A shift dashboard goes live and the data flows into the ERP.
Real OEE, not an estimate. Availability, performance and quality measured shift by shift.
Downtime with a reason. Every stop classified, so you know where to act first.
Older machines included. Retrofit sensors where there is no modern controller.
What we measure
Metrics are agreed before we start. With the numbers in hand, you decide whether to move to production.
Pricing
Pilot on one line from US$ 15,000, with a local integrator (estimate)
Billing: project plus a monthly fee per machine.
Every project is quoted in writing after a free assessment, in US dollars or euros.
Entry offer
from US$ 15,000
Timeline: 4 to 6 weeks
Starting price for the scope described. Larger volumes and extra integrations go into the proposal, always in writing before work starts.
Industries where this service comes up most:
Every project is quoted after a free assessment, based on scope, volume and the systems involved. To start with a fixed scope, the “OEE pilot on one line (3 to 5 machines)” offer starts at US$ 15,000 and takes 4 to 6 weeks. You get a fixed-price proposal in writing before any work starts.
The pilot takes 4 to 6 weeks. Typical scope: 3 to 5 machines on one line.
The collector is our product that pulls the logs from the machine. This service uses the collector as its engine and delivers the whole line: survey, collection across several machines, OEE calculation, ERP integration and a shift dashboard.
Yes, with retrofit sensors (current, vibration or cycle signal) installed by a partner integrator. The survey shows the cheapest path for each machine.
Who builds it
AI engineer · Joinville, Brazil
Five years of software development and AI systems in production. The person who handles your project is the one who designs it and writes the code.
Free assessment
Tell us how the process works today, the rough volume and the systems involved. If it makes sense, you'll get a pilot proposal with scope, timeline and metrics.
Tell us about the process, the rough volume and the systems involved. You'll hear back from the engineer who would build it.
Data from several systems brought together in reliable dashboards that refresh on their own.
Slide decks and reports built from spreadsheets, documents and data, in your company's template.
PPTX, DOCX, XLSX and PDF translation that preserves the layout, with your glossary and optional human review.